EGA Excess Give Away System

EGA - Excess Give Away

Real-time sample weighing and quality control system with automated PCRO & CRQS reading, hourly sampling, and comprehensive EGA% analysis.

Workflow

How EGA Works

Simple and efficient process from sample collection to EGA% calculation and reporting.

1
PCRO & CRQS Reading

User performs PCRO and CRQS readings for each product batch with precision.

Start of Shift
2
Hourly Sampling

Collect samples every hour from each product line for weight reading.

Every Hour
3
Auto Weight Registration

Digital scale automatically registers weight and logs data to the system.

Automated
4
EGA% Calculation

System calculates EGA% loss percentage based on standard weight and actual weight.

Real-time
Live TV Dashboard

Real-time EGA Tracking

Live monitoring of EGA% across all products with shift-wise data and instant alerts.

EGA Live Dashboard | Shift: A (06:00 - 14:00)

LIVE
Total Samples
2,847
+12%
Avg EGA%
2.4%
-0.3%
In Spec
94.2%
+2.1%
Out of Spec
5.8%
-1.2%
Hourly EGA% Trend - Today
2.1% 6AM
2.8% 7AM
1.5% 8AM
3.2% 9AM
1.8% 10AM
2.3% 11AM
1.2% 12PM
2.9% 1PM
Product EGA Summary
Shift A
Product Samples EGA% Status
Product A 24 1.8% In Spec
Product B 22 3.2% Borderline
Product C 25 0.9% In Spec
Product D 20 4.5% Out of Spec
Product E 23 2.1% Monitoring
Features

Powerful EGA Features

Comprehensive tools for accurate weight tracking, quality control, and data analysis.

Auto Weight Registration

Digital scale integration for automatic weight capture, eliminating manual entry errors and ensuring data accuracy.

Live EGA% Tracking

Real-time monitoring of EGA% loss percentage with instant alerts when values exceed acceptable limits.

Standard vs Actual

Compare standard weight with actual weight for each sample. Calculate CPK, Min, Max, and Shift EGA%.

Shift Email Reports

Automated shift-wise EGA report generation and delivery via email for management review.

Live TV Dashboard

Display real-time EGA tracking on live TV screens for plant-wide visibility and monitoring.

Comprehensive Reports

Generate detailed reports with product-wise EGA%, shift performance, and historical trend analysis.

Reports

Shift-Wise EGA Reports

Complete shift data with product-wise EGA%, loss percentage, and automated email delivery.

Shift A Report

Complete EGA data for Shift A including product-wise analysis, CPK, Min, Max, and loss percentage.

  • 8 Samples per Product
  • EGA% Calculation
  • Standard vs Actual
  • Email Delivery
Download Report

Shift B Report

Detailed EGA analysis for Shift B with comprehensive statistics and quality control metrics.

  • Hourly Sample Data
  • Loss % Analysis
  • CPK Tracking
  • Email Delivery
Download Report

Auto Email Reports

Automated report generation and email delivery at the end of each shift for management review.

  • Schedule Based
  • Product-wise Summary
  • EGA% Trend
  • PDF & Excel Export
Configure Email

Ready to Optimize Your EGA?

Start tracking EGA% in real-time with automated sampling, weight registration, and comprehensive reporting.